Product Description
XIHU (WEST LAKE) DIS.HUA Chain Group is the most professional manufacturer of power transmission in China, manufacturing roller chains, industry sprockets, motorcycle sprockets, casting sprockets, different type of couplings, pulleys, taper bushes, locking devices, gears, shafts, CNC precision parts and so on. We have passed ISO9001, ISO14001, TS16949 such quality and enviroment certification
We adopt good quality raw material and strict with DIN, ANSI, JIS standard ect, We have professional quality conrol team, complet equipment, advanaced technology. In 1999, Xihu (West Lake) Dis.hua obtained ISO9001 Certificate of Quality Assurance System, besides, the company also devotes itselt o environmental protection, In2002, it also obtained ISO14001 Certificate of Environment Management System.
Short pitch precision roller chains (A series) 15-240 simlex to eightlex includ normal short pitch precisson roller chains and heavy duty series roller chains
Short pitch precision roller chains (B series) 04B-72B simlex to triplex includ normal short pitch precisson roller chains and heavy duty series roller chains
SHORT PITCH PRECISSION ROLLER CHAINS (A SERIES)
Material: Alloy Steel
Surface Treatment: Shot Peening / Blacking / Blueing
Main Application: Idustry machinery
| Product name | Duplex Short Pitch Precision Roller Chain (A series) Chain (DIN764) |
| Materials Available | 1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420 |
| 2. Steel:C45(K1045), C46(K1046),C20 | |
| 3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40) | |
| 4. Bronze: C51000, C52100, C54400, etc | |
| 5. Iron: 1213, 12L14,1215 | |
| 6. Aluminum: Al6061, Al6063 | |
| 7.OEM according to your request | |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation, satin, Black surface painted etc. |
| Products Available | sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat, bushing, coupling, lock assembly etc. |
| Processing Method | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| QC : | Technicians self-check in production,final-check before package by professional Quality inspector |
| Size | Drawings |
| Package | Wooden Case/Container and pallet, or as per customized specifications |
| Certificate | ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009 |
| Advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| Lead Time | 15-25days samples. 30-45days offcial order |
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| Usage: | Transportation Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
How do roller chains handle high torque loads?
Roller chains are designed to handle high torque loads effectively. Here’s a detailed answer to the question:
1. Robust Construction: Roller chains are constructed using high-quality materials and precise manufacturing techniques to ensure strength and durability. They are designed to withstand the forces generated by high torque loads without deformation or failure.
2. Load Distribution: Roller chains distribute the high torque load evenly across their links and pins. This even distribution helps prevent concentrated stress points and ensures that each link carries a portion of the load, reducing the risk of chain failure.
3. Fatigue Resistance: Roller chains are designed to resist fatigue caused by repeated stress cycles. They have sufficient strength and resilience to endure the high torque loads encountered during operation without experiencing premature wear or failure.
4. Proper Lubrication: Adequate lubrication is crucial for the smooth operation and longevity of roller chains under high torque loads. Lubrication reduces friction, minimizes wear, and helps dissipate heat generated by the increased forces. Proper lubrication ensures that the chain operates efficiently and extends its lifespan.
5. Tensile Strength: Roller chains are engineered to have high tensile strength, which allows them to withstand the tension created by high torque loads. The tensile strength of the chain ensures that it can handle the pulling force exerted by the rotating sprockets without elongation or failure.
6. Sprocket Selection: The choice of sprockets also plays a significant role in handling high torque loads. Sprockets should be matched appropriately with the roller chain to ensure proper engagement and efficient power transmission. Selecting sprockets with the appropriate tooth profile, material, and design helps optimize the performance and longevity of the chain under high torque conditions.
Roller chains have been extensively used in applications that require the transmission of high torque, such as heavy machinery, industrial equipment, and automotive systems. Their robust construction, load distribution capabilities, fatigue resistance, proper lubrication, high tensile strength, and compatibility with well-designed sprockets make them reliable and efficient in handling high torque loads.
What are the benefits of using a roller chain in material handling systems?
Roller chains offer several benefits when used in material handling systems. Here’s a detailed answer to the question:
1. High Load Capacity: Roller chains are designed to handle heavy loads. They have the strength and durability to support the weight of materials being transported in material handling systems. The multiple contact points provided by the rollers distribute the load evenly, reducing stress concentrations and ensuring efficient load carrying.
2. Reliable Power Transmission: Roller chains provide reliable power transmission in material handling systems. They efficiently transfer power from the motor to the moving components, such as conveyors, lifts, and sorting systems. The precision engineering of roller chains ensures smooth and consistent power transfer, minimizing slippage and maximizing operational efficiency.
3. Flexibility and Versatility: Roller chains are available in various sizes, pitches, and configurations, offering flexibility in design and application. They can be easily adapted to different material handling system layouts and requirements. Roller chains can accommodate both horizontal and vertical movements, making them suitable for a wide range of material handling applications.
4. Durability and Longevity: Roller chains are known for their durability and resistance to wear. They are designed to withstand the demanding operating conditions typically encountered in material handling systems, such as high speeds, heavy loads, and exposure to dust, debris, and contaminants. Proper lubrication and maintenance can further enhance their longevity and reliability.
5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection can help ensure smooth operation and detect any signs of wear or damage. Chain tension can be easily adjusted to maintain optimal performance. In the event of chain wear or failure, individual chain links can be replaced, minimizing downtime and maintenance costs.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in material handling systems. They are generally more affordable compared to alternative systems such as belts or gears. Additionally, their durability and longevity reduce the need for frequent replacements, resulting in cost savings over the system’s lifespan.
When selecting a roller chain for a material handling system, factors such as load capacity, speed, environmental conditions, and specific application requirements should be considered. Regular maintenance and inspection are essential to ensure optimal performance and to identify any potential issues that may require attention.
What materials are roller chains typically made of?
Roller chains are typically made from various materials, each offering unique properties and advantages. Here’s a detailed answer to the question:
1. Carbon Steel: Carbon steel is the most common material used for roller chains. It provides good strength, durability, and wear resistance. Carbon steel chains are suitable for a wide range of applications and offer a cost-effective solution.
2. Stainless Steel: Stainless steel roller chains are chosen for their excellent corrosion resistance. They are ideal for applications where exposure to moisture, chemicals, or high humidity is expected. Stainless steel chains are commonly used in food processing, pharmaceutical, and outdoor applications.
3. Alloy Steel: Alloy steel roller chains are designed to withstand high loads and offer superior strength and durability. They are commonly used in heavy-duty applications, such as construction equipment, agricultural machinery, and mining equipment.
4. Nickel-Plated Steel: Nickel-plated roller chains provide an added layer of corrosion resistance. The nickel plating helps protect the chain against rust and provides a smooth surface, reducing friction and wear. These chains are often used in applications where both corrosion resistance and aesthetic appearance are important.
5. Plastic: In certain applications, plastic roller chains are used for their lightweight, non-corrosive, and low-noise properties. Plastic chains are commonly found in industries such as packaging, electronics, and conveyors.
6. Coatings: Some roller chains may also have specialized coatings to enhance their performance. Examples include zinc plating for improved corrosion resistance, lubricant coatings for reduced friction, or specialized coatings for specific applications.
The choice of material for a roller chain depends on factors such as the application requirements, operating conditions, load capacity, corrosion resistance, and budget. It’s important to consider these factors and consult with roller chain manufacturers to select the most suitable material for your specific application.
editor by CX 2024-04-25